Learn about Chrysler Aspen 2004-2009 fuse box and relay’s locations, functions, and maintenance tips for optimal vehicle electrical system.

The Chrysler Aspen (2004-2009) comes in a full-size SUV body style, offering a spacious and luxurious interior with three rows of seating. It includes features such as all-wheel drive, premium sound systems, and navigation. Its exterior design reflects a blend of ruggedness and elegance, suited for both urban environments and off-road adventures.

The Aspen’s electrical system is critical for managing features like power windows, headlights, and climate control, which are protected by its fuse box. Located in the engine compartment, the fuse box houses various fuses that prevent electrical overloads by cutting off power when circuits are compromised.

The relays control high-current systems, including the starter motor, fuel pump, and cooling fans. These relays function as switches, using low-current circuits to activate larger electrical systems. A failed relay, such as the one managing the cooling fans, could lead to engine overheating.

Regular maintenance of the fuses and relays is crucial to ensuring the Chrysler Aspen’s many features, from its safety systems to its power amenities, remain functional and protected from electrical issues.

MUST READ: DYI – How to Check Car Fuses?

(2004-2009) Chrysler Aspen fuse box and relay with Diagram

WARNING

  • Never replace a fuse with one that has a higher amperage rating.
  • A fuse with a too-high amperage could damage the electrical part and cause a fire.
  • On no account should fuses be repaired (e.g. patched up with tin foil or wire) as this may cause serious damage elsewhere in the electrical circuit or cause a fire.
  • If a fuse blows repeatedly, do not keep replacing it. Instead, have the cause for the repeated short circuit or overload tracked and fixed.
  • Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

Chrysler Aspen 2004-2009 fuse assignment

  • Cigar lighter (power outlet) fuse in the Chrysler Aspen is the fuse F18 in the Interior fuse box.

Year of production: from 1994, 1995, 1996, 1997, 1998, 1999, 2000

Interior fuse box

Fuse box location

The location of the fuses in the passenger compartment: Chrysler Aspen (2004-2009)
The location of the fuses in the passenger compartment: Chrysler Aspen (2004-2009)

It is located in the left side kick panel behind a removable cover near the park brake pedal.

Fuse box diagram

Interior fuse box diagram: Chrysler Aspen (2004, 2005, 2006, 2007, 2008, 2009)
Interior fuse box diagram: Chrysler Aspen (2004, 2005, 2006, 2007, 2008, 2009)

Assignment of fuses in the interior fuse box (2007-2009)

CavityMini Fuse/ColorDescription
F115 Amp BlueInstrument Cluster Battery Feed
F210 Amp RedSpare
F310 Amp RedIgnition Run/Start for Next Generation Controller (NGC), Integrated Power Module (IPM), AC Relay and Fuel Pump Relay
F410 Amp RedDoor Node and Non-Memory Power Mirror Switch Battery Feed
F5(2) 10 Amp RedAirbags (2 Fuses in Yellow Holder)
F62 Amp ClearIgnition Run/Start Unlock
F725 Amp NaturalRadio Battery Feed
F810 Amp RedIgnition Run/Start for Cluster/Transfer Case/Seat Sw. Back lighting
F910 Amp RedSatellite Digital Audio Receiver (SDAR)/ Digital Video Disc (DVD) Battery Feed
F1010 Amp RedSpare
F1110 Amp RedHeated Mirrors
F1220 Amp YellowCluster Battery Feed
F1310 Amp RedIgnition Run HVAC Module/Heated Rear Glass (EBL) Relay
F1410 Amp RedABS Module Ignition Run
F1515 Amp BlueBattery Feed Blue Tooth, Compass/Trip Computer (CMTC), Sentry Key Diagnostics
F1620 Amp YellowReconfigurable Power Outlets
F1720 Amp YellowIgnition Run / Rear Park Assist / Second Row Heated Seats
F1820 Amp YellowCigar Lighter Ignition
F1910 Amp RedSpare Fuse
F2015 Amp BlueHeating & Air Conditioning w/ATC Only Battery Feed
F2125 Amp NaturalAmplifier Battery Feed
CB125 Amp Circuit BreakerSunroof Motor, Power Window

To configure the outlets, be sure the ignition is OFF before removing the fuse. The “reconfigurable” fuse location is a special design that allows the fuse to be installed in two different ways. If the fuse is located in the “Upper or Top Position” the outlets will work at all times. If the fuse is located in the “Lower or Bottom Position” the power outlets will only work when the ignition is ON.

Chrysler Aspen 2004 2009 20180226131916983
Chrysler Aspen 2004 2009 20180226131916983

Power Distribution Center

Fuse box location

The location of the fuses in the engine compartment: Chrysler Aspen (2004-2009)
The location of the fuses in the engine compartment: Chrysler Aspen (2004-2009)

It is located in the left side of the engine compartment.

A description of each fuse and component may be stamped on the inside cover, otherwise the cavity number of each fuse is stamped on the inside cover

Fuse box diagram

Fuse Box Diagram (Power Distribution Center): Chrysler Aspen (2004, 2005, 2006, 2007, 2008, 2009)
Fuse Box Diagram (Power Distribution Center): Chrysler Aspen (2004, 2005, 2006, 2007, 2008, 2009)
Chrysler Aspen Power Distribution Center SPARE 2004 2009
Chrysler Aspen Power Distribution Center SPARE 2004 2009

Assignment of fuses in the Power Distribution Center (2007-2009)

CavityCartridge Fuse / RelayMini FuseDescription
130 Amp PinkStarter
230 Amp PinkFront Wiper
340 Amp GreenBrake Batt
430 Amp PinkJB Feed Acc # 2
540 Amp GreenPower Seats
630 Amp PinkRun Remote Relay Feed
740 Amp GreenBlower Motor Relay Feed
840 Amp GreenJB Feed Acc Delay
9Spare
1030 Amp PinkASD
1140 Amp GreenPower Liftgate ( If Equipped)
1240 Amp GreenJB Feed / Heated Rear Glass (EBL)/ T Case Brake
1330 Amp PinkJB Feed RR
1440 Amp GreenESP Pump
1550 Amp RedJB Feed
1610 Amp RedSpare
17Spare
1820 Amp YellowFuel Pump
1920 Amp YellowNext Generation Controller (NGC)
2025 Amp Clear115v Power Inverter
2120 Amp YellowABS Batt
2220 Amp YellowNext Generation Controller (NGC) Batt
2320 Amp YellowTrailer Tow
2415 Amp BlueA/C Clutch
2515 Amp BlueStop Lamp Switch
26Spare
2720 Amp YellowRun/Start Relay Feed
28Spare
R1RelayRun Start
R2RelayRun Remote
R3Spare
R4RelayStarter
R5RelayElectronic Automatic Transaxle (EATX)
R6RelayAC Clutch
R7RelayFuel Pump Rly
36Spare
R8RelayStop Lamp Switch
38Spare
R9RelayBlower Motor
R10RelayAuto Shut Down (ASD) Rly

Integrated Power Module

Fuse box location

The location of the fuses in the engine compartment: Chrysler Aspen (2004-2009)
The location of the fuses in the engine compartment: Chrysler Aspen (2004-2009)

An integrated Power Module is located in the left side of the engine compartment.

A description of each fuse and component may be stamped on the inside cover, otherwise the cavity number of each fuse is stamped on the inside cover

Fuse box diagram

Fuse Box Diagram (Integrated Power Module): Chrysler Aspen (2004, 2005, 2006, 2007, 2008, 2009)
Fuse Box Diagram (Integrated Power Module): Chrysler Aspen (2004, 2005, 2006, 2007, 2008, 2009)

Assignment of fuses in the Integrated Power Module (2007-2009)

CavityCartridge Fuse / RelayMini FuseDescription
1RelayWiper On/Off Rly
2RelayWiper Hi/Lo Rly
3RelayHorn Rly
4RelayRear Wiper Rly
5RelayLt Trailer-Tow Stop/ Turn Rly
6RelayRt Trailer-Tow Stop/ Turn Rly
7RelayPark Lamps Rly
810 Amp RedLt Park Lamps
910 Amp RedTrailer-Tow Park Lamps
1010 Amp RedRt Park Lamps
11RelayRadiator Fan Hi Rly
1220 Amp YellowFront Control Module (FCM) Batt #4
1320 Amp YellowFront Control Module (FCM) Batt #2
1420 Amp YellowAdjustable Pedal
1520 Amp YellowFt Fog Lamps
1620 Amp YellowHorn
1720 Amp YellowRear Wiper
1820 Amp YellowFront Control Module (FCM) Batt #1
1920 Amp YellowLt Trailer-Tow Stop/ Turn
2020 Amp YellowFront Control Module (FCM) Batt #3
2120 Amp YellowRt Trailer-Tow Stop/ Turn
2230 Amp PinkFront Control Module (FCM) BATT # 5
2340 Amp GreenRadiator Fan
24RelayRadiator Fan Lo Rly
25RelayFt Fog Lamps Rly
26RelayAdjustable Pedal Rly
2730 Amp GreenIgnition Off Draw (IOD) #1
2830 Amp GreenIgnition Off Draw (IOD) #2
29Spare
30Spare

Conclusion

For owners and enthusiasts of classic Chrysler Aspen 2004-2009, understanding the fuse box and relay systems is essential for vehicle maintenance. Regular inspection and maintenance of these components helped ensure the vehicle’s longevity and reliability, preserving its status as a symbol of Chrysler’s craftsmanship and innovation in the automotive industry during that era.

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