The Chrysler Voyager (1996-2000) offers essential features for family travel, including a spacious interior, air conditioning, power windows, and a robust audio system. These features rely on a complex electrical system governed by fuses and relays.
The fuse box, located in the engine compartment and cabin, protects various components like the lights, power windows, and air conditioning from electrical surges. If a fuse blows, it disconnects the circuit, preventing further damage to the electrical system.
The relays are critical for managing higher-power components like the fuel pump, wipers, and starter motor. These relays act as switches, enabling low-current signals to control larger electrical loads. If a relay malfunctions, components like the wipers or the starter motor may fail to work properly.
Regular inspection of the fuse box and relays ensures that the electrical systems in the Chrysler Voyager function correctly, keeping its essential features reliable for everyday use.
MUST READ: DYI – How to Check Car Fuses?
(1996-2000) Chrysler Voyager fuse box and relay with Diagram
WARNING
- Never replace a fuse with one that has a higher amperage rating.
- A fuse with a too-high amperage could damage the electrical part and cause a fire.
- On no account should fuses be repaired (e.g. patched up with tin foil or wire) as this may cause serious damage elsewhere in the electrical circuit or cause a fire.
- If a fuse blows repeatedly, do not keep replacing it. Instead, have the cause for the repeated short circuit or overload tracked and fixed.
- Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.
Chrysler Voyager 1996-2000 fuse assignment
Year of production: from 1996, 1997, 1998, 1999, 2000
Engine Compartment Fuse Box (’96-’99)
| No. | A | Circuit Protected |
| 1 | 10 | Airbag Control Module |
| 2 | 10 | Airbag Control Module |
| 3 | – | – |
| 4 | 10 | Dodge, Plymouth, Export: Left Headlamp (High Beam) |
| Chrysler: Left High Headlamp | ||
| 5 | 10 | Dodge, Plymouth, Export: Right Headlamp (High Beam), Message Center |
| Chrysler: Right High Headlamp, Message Center | ||
| 6 | 15 | Dodge, Plymouth: Left Headlamp (Low Beam), Left/Right Fog Lamp, Headlamp Switch |
| Chrysler: Left Low Headlamp, Fog Lamp Relay | ||
| Export: Left Headlamp (Low Beam) | ||
| 7 | 15 | Dodge, Plymouth: Right Headlamp (Low Beam) |
| Chrysler: Right Low Headlamp | ||
| Export: Right Headlamp, Headlamp Switch, Left/Right Headlamp Leveling Motor | ||
| 8 | 20 | Cigar Lighter/Accessory Relay (Front Cigar Lighter/Power Outlet, Rear Cigar Lighter/Power Outlet) |
| 9 | 20 | Horn Relay |
| 10 | 20 | Combination Flasher/DRL Module |
| 11 | 15 | Air Conditioner Compressor Clutch Relay |
| 12 | 25 | ABS |
| 13 | 20 | Stop Lamp Switch |
| 14 | – | – |
| 15 | 20 | Gasoline: Transmission Control Module, Transmission Control Relay |
| 16 | 20 | Gasoline: Fuel Pump Relay, Powertrain Control Module, Fuel Tank Module |
| 20 | Diesel: Fuel Heater Relay, Fuel Heater, Crank Case Heater | |
| 17 | 20 | Gasoline: Automatic Shut Down Relay (Powertrain Control Module, Downstream Heated Oxygen Sensor, Upstream Heated Oxygen Sensor, Generator, Ignition Coil, Fuel Injector) |
| 25 | Diesel: Diesel Power Relay (Powertrain Control Module, EGR Solenoid, Generator, Fuel Pump Module, Air Conditioner Compressor Clutch Relay, Glow Plug Relay, Radiator Fan Relay: No.1, No.2, No.3) | |
| 20 | Diesel: Diesel Power Relay (Powertrain Control Module, EGR Solenoid, Generator, Fuel Pump Module, Hot Film Air Mass Meter, Air Conditioner Compressor Clutch Relay, Glow Plug Relay, Radiator Fan Relay: No.1, No.2, No.3) | |
| 18 | 15 | Front Reading Lamps/Switch, Mid Reading Lamp, Rear Lamp Reading, Visor/Vanity Mirror Lamps, Power Mirror Switch, Glove Box Lamp, Sentry Key Immobilizer Module (Export), Universal Garage Door Opener, Courtesy Lamp Relay (Headlamp Switch, Key-in Halo Lamp, Courtesy Lamp, Liftgate Lamp Flood, Center Dome Lamp, Rear Dome Lamp, Reading Lamp), Power Mirror Unfold Relay (Export), Power Mirror Fold Relay (Export) |
| 19 | 30 | Wiper On Relay (Body Control Module, Wiper High/Low Relay (Front Wiper Switch, Wiper Module)) |
| 20 | 40 | Diesel: Radiator Fan Relay No.3 |
| 21 | 40 | Front Blower Relay |
| 22 | 40 | Park Lamp Relay (Fuse (Passenger Compartment): “1”, “3”, “4”, “5”) |
| 23 | 40 | Starter Relay, Ignition Switch (Fuse (Passenger Compartment): “2”, “6”, “8”, “9”, “10”, “13”, “19”, “20”, “21”) |
| 24 | 40 | Gasoline: Radiator Fan Relay |
| Diesel: Radiator Fan Relay No.2 | ||
| 25 | 40 | ABS |
| 26 | 40 | Ignition Switch, Power Seat Circuit Breaker, Fuse (Passenger Compartment): “15” |
| 27 | 40 | Rear Window Defogger Relay, Fuse (Passenger Compartment): “7” |
| 28 | 10 | MemorySeat/Mirror Module, Body Control Module, Instrument Cluster, Message Center, Remote Keyless Entry Module, Data Link Connector, Radio, Ignition Switch (Diode: “1”, “3”, Fuse (Passenger Compartment): “2”) |
| Relay | ||
| R1 | Cigar Lighter/Accessory | |
| R2 | Wiper High/Low | |
| R3 | Wiper On | |
| R4 | High Beam | |
| R5 | Low Beam | |
| R6 | – | |
| R7 | Horn | |
| R8 | Air Conditioner Compressor Clutch | |
| R9 | – | |
| R10 | Front Blower Motor | |
| R11 | Starter | |
| R12 | Park Lamp | |
| R13 | Gasoline: Transmission Control | |
| R14 | Gasoline: Fuel Pump | |
| Diesel: Fuel Heater | ||
| R15 | Gasoline: Automatic Shut Down | |
| Diesel: Diesel Power | ||
Engine Compartment Fuse Box (’00)
| No. | A | Circuit Protected |
| 1 | 15 | Air Conditioner Compressor Clutch Relay |
| 2 | 20 | Gasoline: Transmission Control Module, Transmission Control Relay |
| 3 | 20 | Gasoline: Automatic Shut Down Relay (Powertrain Control Module, Downstream Heated Oxygen Sensor, Upstream Heated Oxygen Sensor, Generator, Ignition Coil, Fuel Injector) |
| 20 | Diesel: Diesel Power Relay (Engine Control Module, EGR Solenoid, Generator, Fuel Pump Module, Air Conditioner Compressor Clutch Relay, Glow Plug Relay: No.1, No.2; Radiator Fan Relay: No.1, No.2, No.3) | |
| 4 | 20 | Cigar Lighter/Accessory Relay |
| 5 | 20 | Gasoline: Fuel Pump Relay, Powertrain Control Module |
| 20 | Diesel: Fuel Heater Relay | |
| 6 | 15 | Front Reading Lamps/Switch, Mid Reading Lamp, Rear Lamp Reading, Visor/Vanity Mirror Lamps, Power Mirror Switch, Glove Box Lamp, Sentry Key Immobilizer Module (Export), Universal Garage Door Opener, Courtesy Lamp Relay (Headlamp Switch, Key-in Halo Lamp, Courtesy Lamp, Liftgate Lamp Flood, Center Dome Lamp, Rear Dome Lamp, Reading Lamp), Power Mirror Unfold Relay (Export), Power Mirror Fold Relay (Export) |
| 7 | 20 | Horn Relay |
| 8 | 20 | Chrysler: Left Low Headlamp, Fog Lamp Relay |
| 20 | Dodge, Plymouth, Export: Left Headlamp (Low Beam) | |
| 9 | 15 | Chrysler: Right Low Headlamp |
| 15 | Dodge, Plymouth: Right Headlamp (Low Beam) | |
| 15 | Export: Right Headlamp, Headlamp Switch, Left/Right Headlamp Leveling Motor | |
| 10 | 25 | ABS |
| 11 | 20 | Stop Lamp Switch |
| 12 | 10 | Airbag Control Module |
| 13 | 10 | Airbag Control Module |
| 14 | 20 | Combination Flasher/DRL Module |
| 15 | 10 | MemorySeat/Mirror Module, Body Control Module, Instrument Cluster, Message Center, Remote Keyless Entry Module, Data Link Connector, Radio, Ignition Switch (Diode: “1”, “3”, Fuse (Passenger Compartment): “2”) |
| 16 | – | – |
| 17 | – | – |
| 18 | 10 | Chrysler: Left High Headlamp |
| 10 | Dodge, Plymouth, Export: Left Headlamp (High Beam) | |
| 19 | 10 | Chrysler: Right Low Headlamp |
| 10 | Dodge, Plymouth: Right Headlamp (High Beam) | |
| 10 | Export: Right Headlamp, Headlamp Switch, Left/Right Headlamp Leveling Motor | |
| 20 | – | – |
| 101 | 40 | Park Lamp Relay (Fuse (Passenger Compartment): “1”, “3”, “4”, “5”) |
| 102 | 40 | ABS |
| 103 | 40 | Ignition Switch (Fuse (Passenger Compartment): “11”, “12”), Power Seat Circuit Breaker, Fuse (Passenger Compartment): “15” |
| 104 | 40 | Starter Relay, Ignition Switch (Body Control Module, Fuse (Passenger Compartment): “6”, “8”, “9”, “10”, “13”, “19”, “20”, “21”) |
| 105 | 40 | Diesel: Radiator Fan Relay No.3 |
| 106 | 40 | Gasoline: Radiator Fan Relay |
| 40 | Diesel: Radiator Fan Relay No.2 | |
| 107 | 40 | Front Blower Motor Relay |
| 108 | 40 | Rear Window Defogger Relay, Fuse (Passenger Compartment): “7” |
| 109 | 30 | Wiper On Relay (Body Control Module, Wiper High/Low Relay (Front Wiper Switch, Wiper Module)) |
| Relay | ||
| R1 | Gasoline: Transmission Control | |
| R2 | Starter | |
| R3 | Cigar Lighter/Accessory | |
| R4 | Front Blower Motor | |
| R5 | Wiper On | |
| R6 | Wiper High/Low | |
| R7 | Air Conditioner Compressor Clutch | |
| R8 | Diesel: Diesel Power | |
| Gasoline: Automatic Shut Down | ||
| R9 | Diesel: Fuel Heater | |
| Gasoline: Fuel Pump | ||
| R10 | Horn | |
| R11 | Park Lamp | |
| R12 | High Beam | |
| R13 | Low Beam | |
Passenger Compartment Fuse Box
| No. | A | Circuit Protected |
| 1 | 10 | Body Control Module |
| 2 | 10 | Instrument Cluster, Body Control Module, Transmission Control Module, Brake Shift Interlock Solenoid |
| 3 | 15 | ’98-’00: Right Front Park/Turn Signal Lamp (Trailer), Right Rear Lamp Assembly, Trailer Tow Connector, Fuse (Passenger Compartment): “1” |
| 20 | ’96-’97: A/C Heater Control, Message Center, Body Control Module, Rear Wiper Motor | |
| 4 | 15 | ’98-’00: Left/Right Fog Lamp |
| 15 | ’96-’97: Right Front Park/Turn Signal Lamp, Right Rear Lamp Assembly | |
| 5 | 15 | ’98-’00: Washer Module (Export), Headlamp Switch (Export), Left Front Park/Turn Signal Lamp (Trailer), License Lamp, Left Rear Lamp Assembly |
| 15 | ’96-’97: Left/Right Fog Lamp | |
| 6 | 20 | ’98-’00: Body Control Module, A/C Heater Control, Message Center, Automatic Day/Night Mirror, Compass/Mini-Trip Computer, Rear Wiper Motor |
| 15 | ’96-’97: Left Front Park/Turn Signal Lamp, Left Rear Lamp Assembly, Headlamp Switch, License Lamp | |
| 7 | 10 | Heated Mirror, Driver Power Mirror, Passenger Power Mirror |
| 8 | 10 | Radio |
| Premium: Radio, Speaker Relay (Choke Radio) | ||
| 9 | 15 | ’98-’99: Electric Wiper De-icer |
| 10 | ’00: Electric Wiper De-icer | |
| 10 | 10 | ’98-’00: Starter Relay, Transmission Control Module, Clutch Interlock Switch (Manual Transmission) |
| 10 | ’96-’97: ABS | |
| 11 | 20 | Rear A/C Heater Control |
| 12 | 10 | Driver/Passenger Heated Seat Switch, Combination Flasher/DRL Module, ABS, Front Blower Motor Relay, Rear Window Defogger Relay (A/C Heater Control), Back-UpLamp (Back-Up Lamp Switch (Manual Transmission), Transmission Range Sensor (Automatic Transmission – EATX), Park/Neutral Position Switch (Automatic Transmission – ATX)), Automatic Day/Night Mirror |
| 13 | 9 | Gasoline: Fuel Pump Relay, Powertrain Control Module, Sentry Key Immobilizer Module (Export), EVAP Leak Detection Pump, Air Conditioner Compressor Clutch Relay, Torque Converter Clutch Solenoid (ATX), EGR Solenoid, Fuse (Engine Compartment): “2” (’96-’99), “13” (’00)) |
| 9 | Diesel: Fuel Heater Relay, Engine Control Module, Air Conditioner Compressor Clutch Relay, Vehicle Speed Sensor, Sentry Key Immobilizer Module (Export), Fuse (Engine Compartment): “2” (’96-’99), “13” (’00)) | |
| 14 | 3 | ’96-’97: Left Front Door Lock Motor |
| 15 | 9 | ’98-’00: Driver Door Unlock Relay, Door Unlock Relay, Door Lock Relay, Washer Module (Export) |
| 4 | ’96-’97: Liftgate Lock Motor, Left Rear Sliding Door Contact | |
| 16 | 6 | ’96-’97: Right Front Door Lock Motor, Right Rear Sliding Door Contact |
| 17 | 4 | ’96-’97: Left Front Door Lock Motor, Right Front Door Lock Motor |
| 18 | 6 | ’96-’97: Liftgate Lock Motor, Left Rear Sliding Door Contact, Right Rear Sliding Door Contact |
| 19 | 9 | ’98-’00: Cigar Lighter/Accessory Relay, Washer Module (Export), Front Washer Motor, Rear Washer Motor, Front Wiper Switch |
| 6 | ’96-’97: Front Washer Motor, Rear Washer Motor | |
| 20 | 9 | ’98-’00: Driver/Passenger Power Window Switch |
| 9 | ’96-’97: Driver Power Window Switch | |
| 21 | 9 | ’98-’00: Driver Power Window Switch |
| 6 | ’96-’97: Driver/Passenger Power Window Switch | |
| 22 | 3 | ’96-’97: Starter Relay, Transmission Control Module, Clutch Interlock Switch (Manual Transmission) |
| Relay | ||
| R1 | Rear Window Defogger | |
| R2 | Speaker | |
| R3 | Fog Lamp | |
| R4 | Courtesy Lamp | |
| R5 | Driver Door Unlock | |
| R6 | Washer Module | |
| R7 | Power Mirror Fold | |
| R8 | Power Mirror Unfold | |
| R9 | Door Unlock | |
| R10 | Door Lock | |
| R11 | Combination Flasher/DRL Module | |
Conclusion
For owners and enthusiasts of classic Chrysler Voyager 1996-2000, understanding the fuse box and relay systems is essential for vehicle maintenance. Regular inspection and maintenance of these components helped ensure the vehicle’s longevity and reliability, preserving its status as a symbol of Chrysler’s craftsmanship and innovation in the automotive industry during that era.
