The Ford Excursion (2002-2005) is a full-size SUV built for durability, power, and maximum passenger capacity. It features a four-door body style with a rugged, boxy design that emphasizes utility and toughness. With seating for up to nine passengers and an expansive cargo area, it caters to large families, businesses, and off-road enthusiasts. Its sturdy body-on-frame construction, paired with powerful engine options, makes it ideal for towing and long-distance travel while ensuring a comfortable and spacious interior.
The vehicle’s electrical system is supported by a well-designed fuse box and relay configuration. The main fuse box is located in the engine compartment on the driver’s side, protecting essential systems such as the engine control, fuel pump, and powertrain components. A secondary fuse panel is situated under the dashboard on the driver’s side, controlling interior features like the power windows, climate control, and audio system. Relays near the fuse boxes manage high-power functions such as the starter motor, air conditioning, and trailer tow system. Regular maintenance of fuses and relays helps prevent electrical issues and ensures uninterrupted vehicle performance.
MUST READ: DYI – How to Check Car Fuses?
(2002-2005) Ford Excursion fuse box and relay with Diagram
WARNING
- Never replace a fuse with one that has a higher amperage rating.
- A fuse with a too-high amperage could damage the electrical part and cause a fire.
- On no account should fuses be repaired (e.g. patched up with tin foil or wire) as this may cause serious damage elsewhere in the electrical circuit or cause a fire.
- If a fuse blows repeatedly, do not keep replacing it. Instead, have the cause for the repeated short circuit or overload tracked and fixed.
- Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.
Ford Excursion 2002-2005 fuse assignment
Ford Excursion Year of production: 2002, 2003, 2004, 2005
Passenger Compartment Fuse Panel:
The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise.
Fuse Box Diagrams
2002
Passenger Compartment Fuse Panel / Power Distribution Box
List of fuses in the passenger compartment fuse panel / power distribution box (2002)
| â„– | A | Description |
|---|---|---|
| 1 | 15A* | Adjustable pedais |
| 2 | 20A* | Power point – floor console |
| 3 | 20A* | Power point – 3rd row |
| 4 | 20A* | Power point – instmment panel |
| 5 | 20A* | Power point – right rear quarter |
| 6 | 20A* | Trailer tow turn/stop relay |
| 7 | 30A* | High beam headlamps / Flash to pass |
| 8 | – | Not used |
| 9 | 20A* | Heated mirrors |
| 10 | 10A* | A/C clutch |
| 11 | 20A* | Radio (main) |
| 12 | 20A* | Cigar lighter / OBD II |
| 13 | 5A* | Power mirrors/switches |
| 14 | 15A* | Daytime running lamps |
| 15 | 10A* | Driver’s seat module memory |
| 16 | 15A* | Rear seat controller |
| 17 | 15A* | Exterior lamps |
| 18 | 20A* | Turn lamps/Brake on-off switch (high) |
| 19 | 10A* | Body security module/4×4 module |
| 20 | – | Not used |
| 21 | 25A* | Rear wiper motor |
| 22 | 20A* | Engine control |
| 23 | 20A* | Engine control |
| 24 | 15A* | Air suspension |
| 25 | 10A* | 4-Wheel Anti-Lock Brake System (4WABS) module |
| 26 | 10A* | Airbags |
| 27 | 15A* | Ignition switch Run feed |
| 28 | 10A* | EATC module module/Front blower relay coil |
| 29 | 10A* | Customer access |
| 30 | 15A* | Highbeam headlamps |
| 31 | 15A* | Clutch interlock switch |
| 32 | 5A* | Radio (start) |
| 33 | 15A* | Front wiper |
| 34 | 10A* | Brake on-off switch |
| 35 | 10A* | Instmment cluster |
| 36 | 10A* | PCM Keep-Alive |
| 37 | 15A* | Horn |
| 38 | 20A* | Trailer tow park lamps and backup lamps |
| 39 | – | Not used |
| 40 | 20A* | Fuel pump |
| 41 | 10A* | Instmment cluster |
| 42 | 15A* | Delayed accessory |
| 43 | 10A* | Fog lamps |
| 44 | 10A* | PATS module, transceiver |
| 45 | 10A* | Ignition switch Run/ Start feed |
| 46 | 10A* | Left-hand lowbeam |
| 47 | 10A* | Right-hand lowbeam |
| 48 | 10A* | Rear wiper motor |
| 101 | 30A** | Trailer tow electric brake |
| 102 | 30A** | Door locks/Body security module |
| 103 | 50A** | Ignition switch |
| 104 | 40A** | Heated backlite |
| 105 | 30A** | Injector driver module |
| 106 | 30A** | Front wiper main |
| 107 | 40A** | Front blower motor |
| 108 | 40A** | Auxiliary blower motor |
| 109 | 30A** | Heated seats |
| 110 | 50A** | Ignition switch |
| 111 | 30A** | 4WD/Shift on the fly |
| 112 | 30A** | Left-hand power seats |
| 113 | 30A** | Starter motor |
| 114 | 30A** | Right-hand power seats |
| 115 | 20A** | Trailer tow battery charge |
| 116 | 30A** | Ignition switch |
| 601 | 30A CB | Door window motors |
| 602 | 60A** | 4-Wheel Anti-Lock Brake System (4WABS) module |
| 210 | – | Not used |
| 211 | – | Not used |
| 212 | – | Not used |
| 301 | – | Front blower motor relay |
| 302 | – | Powertrain (EEC) relay |
| 303 | – | Injector driver module relay (Diesel only) |
| 304 | – | Heated backlite relay |
| 305 | – | Trailer tow battery charge relay |
| 306 | – | Delayed accessory relay |
| 307 | – | Starter relay |
| * Mini Fuses ** Maxi Fuses | ||
2003
Passenger Compartment Fuse Panel / Power Distribution Box
List of fuses in the passenger compartment fuse panel / power distribution box (2003)
| â„– | A | Description |
|---|---|---|
| 1 | 15A* | Adjustable pedais |
| 2 | 20A* | Power point – floor console |
| 3 | 20A* | Power point – 3rd row |
| 4 | 20A* | Power point – instmment panel |
| 5 | 20A* | Power point – right rear quarter |
| 6 | 20A* | Trailer tow turn/stop relay |
| 7 | 30A* | High beam headlamps / Flash to pass |
| 8 | – | Not used |
| 9 | 20A* | Heated mirrors |
| 10 | 10A* | A/C clutch |
| 11 | 20A* | Radio (main) |
| 12 | 20A* | Cigar lighter / OBD II |
| 13 | 5A* | Power mirrors/switches |
| 14 | 15A* | Daytime running lamps |
| 15 | 10A* | Driver’s seat module memory |
| 16 | 15A* | Rear seat controller |
| 17 | 15A* | Exterior lamps |
| 18 | 20A* | Turn lamps/Brake on-off switch (high) |
| 19 | 10A* | Body security module/4×4 module |
| 20 | – | Not used |
| 21 | 25A* | Rear wiper motor |
| 22 | 20A* | Engine control |
| 23 | 20A* | Engine control |
| 24 | 15A* | Air suspension |
| 25 | 10A* | 4-Wheel Anti-Lock Brake System (4WABS) module |
| 26 | 10A* | Airbags |
| 27 | 15A* | Ignition switch Run feed |
| 28 | 10A* | EATC module module/Front blower relay coil |
| 29 | 10A* | Customer access |
| 30 | 15A* | Highbeam headlamps |
| 31 | 15A* | Clutch interlock switch |
| 32 | 5A* | Radio (start) |
| 33 | 15A* | Front wiper |
| 34 | 10A* | Brake on-off switch |
| 35 | 10A* | Instrument cluster |
| 36 | 10A* | PCM Keep-Alive |
| 37 | 15A* | Horn |
| 38 | 20A* | Trailer tow park lamps and backup lamps |
| 39 | – | Not used |
| 40 | 20A* | Fuel pump |
| 41 | 10A* | Instrument cluster |
| 42 | 15A* | Delayed accessory |
| 43 | 10A* | Fog lamps |
| 44 | 10A* | PATS module, transceiver |
| 45 | 10A* | Ignition switch Run/ Start feed |
| 46 | 10A* | Left-hand lowbeam |
| 47 | 10A* | Right-hand lowbeam |
| 48 | 10A* | Rear wiper motor |
| 101 | 30A** | Trailer tow electric brake |
| 102 | 30A** | Door locks/Body security module |
| 103 | 50A** | Ignition switch |
| 104 | 40A** | Heated backlite |
| 105 | 30A** | Injector driver module |
| 106 | 30A** | Front wiper main |
| 107 | 40A** | Front blower motor |
| 108 | 40A** | Auxiliary blower motor |
| 109 | 30A** | Heated seats |
| 110 | 50A** | Ignition switch |
| 111 | 30A** | 4WD/Shift on the fly |
| 112 | 30A** | Left-hand power seats |
| 113 | 30A** | Starter motor |
| 114 | 30A** | Right-hand power seats |
| 115 | 20A** | Trailer tow battery charge |
| 116 | 30A** | Ignition switch |
| 601 | 30A CB | Door window motors |
| 602 | 60A** | 4-Wheel Anti-Lock Brake System (4WABS) module |
| 210 | – | Not used |
| 211 | – | Not used |
| 212 | – | Not used |
| 301 | – | Front blower motor relay |
| 302 | – | Powertrain (EEC) relay |
| 303 | – | Injector driver module relay (Diesel only) |
| 304 | – | Heated backlite relay |
| 305 | – | Trailer tow battery charge relay |
| 306 | – | Delayed accessory relay |
| 307 | – | Starter relay |
| * Mini Fuses ** Maxi Fuses | ||
2004
Passenger Compartment Fuse Panel / Power Distribution Box
List of fuses in the passenger compartment fuse panel / power distribution box (2004)
| â„– | A | Description |
|---|---|---|
| 1 | 15A* | Adjustable pedais |
| 2 | 20A* | Power point – floor console |
| 3 | 20A* | Power point – 3rd row |
| 4 | 20A* | Power point – I/P |
| 5 | 20A* | Power point – right rear quarter |
| 6 | 20A* | Trailer tow turn/stop relay |
| 7 | 30A* | High beam headlamps / Flash to pass |
| 8 | 15A* | Backup lamps (Diesel engine only) |
| 9 | 20A* | Heated mirrors |
| 10 | 10A* | A/C clutch |
| 11 | 20A* | Radio (main) |
| 12 | 20A* | Cigar lighter/OBD II |
| 13 | 5A* | Power mirrors/switches |
| 14 | 15A* | Daytime mnning lamps (DRL) |
| 15 | 10A* | Driver’s seat module memory |
| 16 | 15A* | Rear seat controller |
| 17 | 15A* | Exterior lamps |
| 18 | 20A* | Turn lamps/Brake on-off switch (high) |
| 19 | 10A* | Body Security Module (BSM)/4×4 module |
| 20 | 10A* | Fuel Injection Control Module (FICM) relay (Diesel engine only) |
| 21 | 25A* | Rear smart wiper motor |
| 22 | 20A* | Engine control |
| 23 | 20A* | Engine control (gasoline engine only), Climate control (Diesel engine only) |
| 24 | 2A* | Brake pressure switch/Speed control |
| 25 | 10A* | 4-Wheel Anti-Lock Brake System (4WABS) module, Variable Fan Control (VFC) (Diesel engine only) |
| 26 | 10A* | Airbags |
| 27 | 15A* | Ignition switch Run feed |
| 28 | 10A* | EATC module/Front blower relay coil |
| 29 | 10A* | Customer access |
| 30 | 15A* | Highbeam headlamps |
| 31 | 15A* | Transmission range sensor (then to starter relay coil), 4×4 |
| 32 | 5A* | Radio (start) |
| 33 | 15A* | Front wiper |
| 34 | 10A* | Brake on-off switch |
| 35 | 10A* | Instrument cluster |
| 36 | 10A* | PCM Memory |
| 37 | 15A* | Horn |
| 38 | 20A* | Trailer tow park lamps |
| 39 | 15A* | Trailer tow back-up lamps |
| 40 | 20A* | Fuel pump |
| 41 | 10A* | Instrument cluster |
| 42 | 15A* | Delayed accessory |
| 43 | 10A* | Fog lamps |
| 44 | 10A* | PATS module, Transceiver |
| 45 | 10A* | Ignition switch Run/Start feed |
| 46 | 10A* | Left-hand lowbeam |
| 47 | 10A* | Right-hand lowbeam |
| 48 | 10A* | Rear smart wiper motor |
| 101 | 30A** | Trailer tow electric brake |
| 102 | 30A** | Door locks, BSM |
| 103 | 50A** | Ignition switch (gasoline engine only), FICM power (Diesel engine only) |
| 104 | 40A** | Heated backlight |
| 105 | 30A** | Fuel heater (Diesel engine only) |
| 106 | 30A** | Front wiper main |
| 107 | 40A** | Front blower motor |
| 108 | 40A** | Auxiliary blower motor |
| 109 | 30A** | Heated seats |
| 110 | 50A** | Ignition switch |
| 111 | 30A** | 4WD/Shift on the fly |
| 112 | 30A** | Left-hand power seats |
| 113 | 30A** | Starter motor |
| 114 | 30A** | Right-hand power seats |
| 115 | 20A** | Trailer tow battery charge |
| 116 | 30A** | Ignition switch |
| 601 | 30A CB | Window motors, Moonroof |
| 602 | 60A** | 4WABS module |
| 210 | – | Not used |
| 211 | – | Backup lamps relay (Diesel engine only) |
| 212 | – | Not used |
| 301 | – | Front blower motor relay |
| 302 | – | Powertrain Control Module (PCM) relay |
| 303 | – | Fuel heater relay (Diesel engine only) |
| 304 | – | Heated backlight relay |
| 305 | – | Trailer tow battery charge relay |
| 306 | – | Delayed accessory relay |
| 307 | – | Starter relay |
| Note: (Diesel engine only) The Fuel Injection Control Module (FICM) logic 10A mini-fuse is located in the underhood relay block. * Mini Fuses ** Maxi Fuses ***Circuit Breaker | ||
2005
Passenger Compartment Fuse Panel / Power Distribution Box
List of fuses in the passenger compartment fuse panel / power distribution box (2005)
| â„– | A | Description |
|---|---|---|
| 1 | 15A* | Adjustable pedais |
| 2 | 20A* | Power point – floor console |
| 3 | 20A* | Power point – 3rd row |
| 4 | 20A* | Power point – I/P |
| 5 | 20A* | Power point – right rear quarter |
| 6 | 20A* | Trailer tow turn/stop relay |
| 7 | 30A* | High beam headlamps / Flash to pass |
| 8 | 15A* | Backup lamps (Diesel engine only) |
| 9 | 20A* | Heated mirrors |
| 10 | 10A* | A/C clutch |
| 11 | 20A* | Radio (main) |
| 12 | 20A* | Cigar lighter/OBD II |
| 13 | 5A* | Power mirrors/switches |
| 14 | 15A* | Daytime running lamps (DRL) |
| 15 | 10A* | Driver’s seat module memory |
| 16 | 15A* | Rear seat controller |
| 17 | 15A* | Exterior lamps |
| 18 | 20A* | Turn lamps/Brake on-off switch (high) |
| 19 | 10A* | Body Security Module (BSM)/4×4 module |
| 20 | 10A* | Fuel Injection Control Module (FICM) relay (Diesel engine only) |
| 21 | 25A* | Rear smart wiper motor |
| 22 | 20A* | Engine control |
| 23 | 20A* | Engine control (gasoline engine only), Climate control (Diesel engine only) |
| 24 | 2A* | Brake pressure switch/Speed control |
| 25 | 10A* | 4-Wheel Anti-Lock Brake System (4WABS) module, Variable Fan Control (VFC) (Diesel engine only) |
| 26 | 10A* | Airbags |
| 27 | 15A* | Ignition switch Run feed |
| 28 | 10A* | EATC module/Front blower relay coil |
| 29 | 10A* | Customer access |
| 30 | 15A* | Highbeam headlamps |
| 31 | 15A* | Transmission range sensor (then to starter relay coil), 4×4 |
| 32 | 5A* | Radio (start) |
| 33 | 15A* | Front wiper |
| 34 | 10A* | Brake on-off switch |
| 35 | 10A* | Instrument cluster |
| 36 | 10A* | PCM Memory |
| 37 | 15A* | Horn |
| 38 | 20A* | Trailer tow park lamps |
| 39 | 15A* | Trailer tow back-up lamps |
| 40 | 20A* | Fuel pump |
| 41 | 10A* | Instrument cluster |
| 42 | 15A* | Delayed accessory |
| 43 | 10A* | Fog lamps |
| 44 | 10A* | PATS module, Transceiver |
| 45 | 10A* | Ignition switch Run/Start feed |
| 46 | 10A* | Left-hand lowbeam |
| 47 | 10A* | Right-hand lowbeam |
| 48 | 10A* | Rear smart wiper motor |
| 101 | 30A** | Trailer tow electric brake |
| 102 | 30A** | Door locks, BSM |
| 103 | 50A** | Ignition switch (gasoline engine only), FICM power (Diesel engine only) |
| 104 | 40A** | Heated backlight |
| 105 | 30A** | Fuel heater (Diesel engine only) |
| 106 | 30A** | Front wiper main |
| 107 | 40A** | Front blower motor |
| 108 | 40A** | Auxiliary blower motor |
| 109 | 30A** | Heated seats |
| 110 | 50A** | Ignition switch |
| 111 | 30A** | 4WD/Shift on the Hy |
| 112 | 30A** | Left-hand power seats |
| 113 | 30A** | Starter motor |
| 114 | 30A** | Right-hand power seats |
| 115 | 20A** | Trailer tow battery charge |
| 116 | 30A** | Ignition switch |
| 601 | 30A CB | Window motors, Moonroof |
| 602 | 60A** | 4WABS module |
| 210 | – | Not used |
| 211 | – | Backup lamps relay (Diesel engine only) |
| 212 | – | Not used |
| 301 | – | Front blower motor relay |
| 302 | – | Powertrain Control Module (PCM) relay |
| 303 | – | Fuel heater relay (Diesel engine only) |
| 304 | – | Heated backlight relay |
| 305 | – | Trailer tow battery charge relay |
| 306 | – | Delayed accessory relay |
| 307 | – | Starter relay |
| Note: (Diesel engine only) The Fuel Injection Control Module (FICM) logic 15A mini-fuse is located in the underhood relay block. * Mini Fuses ** Maxi Fuses ***Circuit Breaker | ||
Conclusion
The Ford Excursion (2002-2005) offers unmatched size, strength, and versatility. Proper care of its fuse box and relays is essential for maintaining its powerful electrical systems.
