The Chevrolet Volt (2016-2019) is a plug-in hybrid vehicle that combines electric and gasoline power for enhanced efficiency and extended range. As a technologically advanced vehicle, its electrical system is complex, and the fuse box and relay components are crucial to its operation.

The fuse box in the Chevrolet Volt houses various fuses that protect different electrical circuits throughout the vehicle. These circuits manage essential systems such as the battery, electric motor, infotainment, lighting, and climate control. The fuse box is typically located in two main areas: inside the cabin (often under the dashboard) and in the engine compartment. Each fuse is designed to “blow” or break the circuit if there’s an overload or short circuit, preventing damage to the vehicle’s more expensive and critical components.

Relays are also a vital part of the Volt’s electrical system. These are electronically operated switches that control high-current circuits. In the Chevrolet Volt, relays are responsible for managing power to components such as the electric motor, fuel pump, cooling fans, and various other high-demand electrical systems. By allowing a low-power signal to control a high-power circuit, relays help ensure that the vehicle’s electrical systems function reliably without overloading the smaller switches and wiring within the car.

Maintaining the fuse box and relays in the Chevrolet Volt is essential for the vehicle’s reliability. Regular checks can help identify blown fuses or faulty relays before they lead to more significant issues, such as a non-functional electric motor, lighting problems, or issues with the vehicle’s hybrid powertrain. If a fuse or relay fails, it should be replaced with the correct specification component to ensure the vehicle’s electrical systems operate as intended.

Understanding the role of the fuse box and relays in the Chevrolet Volt is key to maintaining its complex electrical system, especially in a plug-in hybrid where electrical efficiency and reliability are paramount. Proper maintenance and timely replacement of these components can help avoid unexpected failures and keep the vehicle running smoothly, ensuring both the electric and gasoline systems work harmoniously.

MUST READ: DYI – How to Check Car Fuses?

(2016-2019) Chevrolet Volt fuse box and relay with Diagram

WARNING

  • Never replace a fuse with one that has a higher amperage rating.
  • A fuse with a too-high amperage could damage the electrical part and cause a fire.
  • On no account should fuses be repaired (e.g. patched up with tin foil or wire) as this may cause serious damage elsewhere in the electrical circuit or cause a fire.
  • If a fuse blows repeatedly, do not keep replacing it. Instead, have the cause for the repeated short circuit or overload tracked and fixed.
  • Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

Chevrolet Volt 2016-2019 fuse assignment

  • Cigar lighter (power outlet) fuses in the Chevrolet Volt are the circuit breakers CB1 (Front auxiliary power outlet) and CB2 (Rear auxiliary power outlet) in the Instrument panel fuse box.

Year of production: from 2016, 2017, 2018, 2019

Instrument Panel Fuse Box

Fuse box location

The location of the fuses in the passenger compartment: Chevrolet Volt (2016, 2017, 2018, 2019)
The location of the fuses in the passenger compartment: Chevrolet Volt (2016, 2017, 2018, 2019)

It is located on the driver’s side of the instrument panel, behind the cover.

Fuse box diagram

Instrument panel fuse box diagram: Chevrolet Volt (2016, 2017, 2018, 2019)
Instrument panel fuse box diagram: Chevrolet Volt (2016, 2017, 2018, 2019)

Assignment of the fuses and relays in the Instrument Panel (2016-2019)

Usage
F1Empty
F2Empty
F3Empty
F4Heater, ventilation, and air conditioning blower
F5Body control module 2
F6Empty
F72016-2017: Empty
2018-2019: CGM
F8Body control module 3
F9Fuel power pump module
F10Empty
F11Empty
F12Empty
F13Empty
F14Empty
F15Empty
F16Empty
F17Data link connector
F18Body control module 7
F19Cluster
F20Body control module 1
F21Body control module 4
F22Body control module 6
F23OnStar
F24Airbag
F25Display
F262016-2018: Infotainment
2019: Universal serial bus
F27Empty
F28Empty
F29Overhead console
F30Radio/Infotainment
F31Steering wheel controls
F32Body control module 8
F33Heater, ventilation, and air conditioning/ Integrated light solar sensor
F34Passive entry/ Passive start
F35Rear closure
F36Charger
F37Empty
F38Empty
F39Empty
F40Empty
F41Empty
F42Empty
Circuit Breakers
CB1Front auxiliary power outlet
CB2Rear auxiliary power outlet
Relays
R1Empty
R2Retained accessory power
R3Hatch
R4Empty
R5Empty

Engine Compartment Fuse Box

Fuse box location

The location of the fuses in the engine compartment: Chevrolet Volt (2016, 2017, 2018, 2019)
The location of the fuses in the engine compartment: Chevrolet Volt (2016, 2017, 2018, 2019)

It is located in the engine compartment on the driver’s side.

Fuse box diagram

Under-hood fuse box diagram: Chevrolet Volt (2016, 2017, 2018, 2019)
Under-hood fuse box diagram: Chevrolet Volt (2016, 2017, 2018, 2019)

Assignment of the fuses and relays in the Engine Compartment (2016-2019)

Usage
F01Empty
F02Empty
F03Non walk home
F04Engine control module
F05Aeroshutter
F06Traction power inverter module 1
F07Traction power inverter module 2
F08Engine control module
F09Air conditioning control module
F10Vehicle integration control module
F11Electric brake boost
F12Rechargeable energy storage system
F13Cabin heater control module
F14Coolant heater control module
F15Emissions
F16Ignition coils
F17Engine control module
F18Empty
F19Empty
F20Electric brake boost
F21Front wiper
F22Antilock brake system pump
F23Front windshield wiper
F24Empty
F25Empty
F26Empty
F27Antilock brake system module
F28Left power window
F29Rear window defogger
F30Heated mirrors
F31Empty
F32Variable functions
F33Empty
F34Horn
F35Coolant rechargeable energy storage system
F36Right high-beam headlamp
F37Left high-beam headlamp
F38Empty
F39Empty
F40Empty
F41Miscellaneous run, crank
F42Run, crank 3
F43Empty
F44Voltage current temperature module run, crank
F45Heated steering wheel
F46Vehicle integration control module run, crank
F47Empty
F48Empty
F49Empty
F50Empty
F51Empty
F52Engine control module/Traction power inverter module
F53Left cooling fan
F54Right cooling fan
F55Electric pump
F56Empty
F57Empty
Relays
K01Empty
K02Empty
K03Engine control module
K042016-2018: Empty
2019: Pedestrian friendly alert function
K05Empty
K06Empty
K07Empty
K08Empty
K09Empty
K10Empty
K11Empty
K12High beam headlamps
K13Empty
K14Run, crank
K15Rear window defogger
K16Horn PCB relay
K17Empty
K18Empty
K19Coolant pump PCB relay
K20Empty
K21Empty
K22Front washer
K23Empty

Rear Compartment Fuse Box

Fuse box location

The location of the fuses in the trunk: Chevrolet Volt (2016, 2017, 2018, 2019)
The location of the fuses in the trunk: Chevrolet Volt (2016, 2017, 2018, 2019)

It is located in the center of the rear compartment beneath the load floor.

Fuse box diagram

Trunk fuse box diagram: Chevrolet Volt (2016, 2017, 2018, 2019)
Trunk fuse box diagram: Chevrolet Volt (2016, 2017, 2018, 2019)

Assignment of the fuses and relays in the Luggage Compartment (2016-2019)

Usage
F12016-2018: Empty
2019: Driver power seat
F2Empty
F3Empty
F42016-2018: Empty
2019: Driver lumbar control/Keypass
F5Pedestrian protection
F6On-board charger module
F7Front heated seat
F8Front heated seat
F9Driver door/Mirror switches
F10Empty
F11Amplifier
F12Steering wheel switch backlighting
F13Empty
F14Empty
F15Empty
F16Empty
F17Empty
F18Empty
F19Obstacle detection
F20Fuel
F21Rear heated seat
F22Right power windows
Relays
K1Empty
K2Empty
K3Empty
K4Empty
K5Empty

Conclusion

For owners and enthusiasts of classic Chevrolet Volt 2016-2019, understanding the fuse box and relay systems is essential for vehicle maintenance. Regular inspection and maintenance of these components helped ensure the vehicle’s longevity and reliability, preserving its status as a symbol of Chevrolet’s craftsmanship and innovation in the automotive industry during that era.

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