The Chevrolet Aveo (2002-2006) is a compact, fuel-efficient car designed for urban commuting. It features a simple, practical interior with power windows, air conditioning, and basic infotainment options. Its small but efficient engine makes it an economical choice for daily driving.
The fuse box, located under the dashboard and in the engine compartment, protects vital electrical components like the headlights, radio, and wipers. A blown fuse can disable these systems, requiring a simple replacement to restore functionality.
The relays in the Aveo control critical systems such as the fuel pump, starter motor, and cooling fan. These relays function like electrical switches, allowing low-power circuits to control high-power components. If a relay malfunctions, it can lead to issues like the car failing to start or the engine overheating.
Regular maintenance of the fuse box and relays ensures that the Aveo’s electrical systems continue to operate smoothly, keeping its essential functions running without interruption.
MUST READ: DYI – How to Check Car Fuses?
(2002-2006) Chevrolet Aveo fuse box and relay with Diagram
WARNING
- Never replace a fuse with one that has a higher amperage rating.
- A fuse with a too-high amperage could damage the electrical part and cause a fire.
- On no account should fuses be repaired (e.g. patched up with tin foil or wire) as this may cause serious damage elsewhere in the electrical circuit or cause a fire.
- If a fuse blows repeatedly, do not keep replacing it. Instead, have the cause for the repeated short circuit or overload tracked and fixed.
- Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.
Chevrolet Aveo 2002-2006 fuse assignment
- Cigar lighter (power outlet) fuse in the Chevrolet Aveo is located in the Instrument panel fuse box (see fuse “CIGAR JACK” or “LTR”).
Year of production: from 2002, 2003, 2004, 2005, 2006
Instrument Panel Fuse Box
Fuse Box Location
It is located on the driver’s side of the instrument panel, behind the cover.
Fuse box diagram (2003-2004)
Assignment of the fuses in the instrument panel (2003-2004)
| Name | Usage |
|---|---|
| CIGAR JACK | Cigar Jack |
| HORN | Horn |
| AUDIO, CLOCK | Audio, Clock |
| STOP LAMP | Stop Lamp |
| T/SIG | Turn Signal |
| METER, HAZARD | Instrument Panel Cluster, Hazard Flasher |
| METER, CLOCK | Instrument Panel Cluster, Clock |
| DOOR LOCK, RKE | Door Lock, Remote Keyless Entry |
| BACKUP LAMP | Back Up Lamp |
| ECM, TCM | Engine Control Module, Transmission Control Module |
| ECM, TCM | Engine Control Module, Transmission Control Module |
| WIPER, WASHER | Wiper, Washer |
| DIS, INJECTOR | Direct Ignition System, Injector |
| ABS, ENG FUSE | Antilock Brake System, Engine Fuse |
| AIRBAG | Air Bag |
| HVAC BLOWER | HVAC Blower |
| BLANK | Not Used |
| BLANK | Not Used |
| BLANK | Not Used |
| BLANK | Not Used |
| BLANK | Not Used |
| BLANK | Not Used |
| CLOCK, AUDIO | Clock, Audio |
Fuse box diagram (2005-2006)
Assignment of the fuses in the instrument panel (2005-2006)
| Name | Usage |
|---|---|
| LTR | Cigar Lighter |
| HORN, REAR/FOG | Horn, Rear Fog Lamps |
| RADIO, CLK | Audio, Clock |
| STOP | Stop Lamp |
| TRN/SIG | Turn Signal |
| CLSTR, HAZRD | Instrument Panel Cluster, Hazard Flasher |
| CLSTR, CLK | Instrument Panel Cluster, Clock |
| DR/LCK | Door Lock, Remote Keyless Entry |
| BCK/UP | Back-Up Lamp |
| ECM, TCM | Engine Control Module, Transmission Control Module |
| ECM, TCM | Engine Control Module, Transmission Control Module |
| WPR, WSWA | Wiper, Washer |
| DIS, INJECTOR | Direct Ignition System, Injector |
| ENG FUSE | Engine Fuse |
| AIRBAG | Airbag |
| HVAC | HVAC Blower |
| ABS | Anti-lock Brake System |
| BLANK | Not Used |
| BLANK | Not Used |
| DIODE (ABS) | Anti-lock Brake System Diode |
| BLANK | Not Used |
| BLANK | Not Used |
| CLK, RADIO | Clock, Audio |
Engine Compartment Fuse Box
Fuse Box Location
It is located in the engine compartment, near the battery.
Fuse box diagram (2003-2004)
Assignment of the fuses and relay in the engine compartment (2003-2004)
| № | Usage |
|---|---|
| H/L HI RH | Head Lamp High Right Side |
| BLANK | Not Used |
| H/L HI LH | Head Lamp High Left Side |
| BLANK | Not Used |
| H/L LOW RH | Head Lamp Low Right Side |
| ILL RH | Parking Lamp Right Side, Illumination Circuit |
| H/L LOW LH | Head Lamp Low Left Side |
| ILL LH | Parking Lamp Left Side, License Plate Lamp |
| ROOM LAMP | Room Lamp |
| BLANK | Not Used |
| DEFOG | Defogger |
| SUN ROOF | Sunroof |
| ILL LAMP | Illumination Relay |
| HORN | Horn |
| HEAD LAMP | Headlamp |
| FUEL PUMP | Fuel Pump |
| A/C COMP | Air Conditioning Compressor |
| FRT FOG | Front Fog Lamp |
| BLOWER | Blower |
| ABS | Antilock Brake System |
| IP F/BOX | Instrument Panel Fuse Box |
| RAD FAN | Radiator Fan |
| IGN 2 | Ignition 2 |
| IGN 1 | Ignition 1 |
| POWER WINDOW | Power Windows |
| FUSE SPARE | Spare Fuse |
| Relays | |
| BLANK | Not Used |
| RAD FAN LOW RELAY | Radiator Fan Low Relay |
| HEAD LAMP HIGH RELAY | Head Lamp High Relay |
| HEAD LAMP LOW RELAY | Head Lamp Low Relay |
| PWR WINDOW RELAY | Power Window Relay |
| FOG LAMP RELAY | Fog Lamp Relay |
| MAIN RELAY/FAN CONTROL RELAY | Main Relay/Fan Control Relay |
| FUEL PUMP RELAY | Fuel Pump Relay |
| A/C COMP RELAY | Air Conditioning Relay |
| (OPTION) MAIN RELAY | Main Relay (Option) |
| RAD FAN HI RELAY | Radiator Fan High Relay |
| ILLUMINATION RELAY | Illumination Relay |
| BLANK | Not Used |
Fuse box diagram (2005-2006)
Assignment of the fuses and relay in the engine compartment (2005-2006)
| Name | Usage |
|---|---|
| HI BEAM RT | Passenger’s Side Headlamp High |
| DIODE (FOG) | Fog Lamp Diode |
| HI BEAM LT | Driver’s Side Headlamp High |
| BLANK | Not Used |
| LOW BEAM RT | Passenger’s Side Headlamp Low |
| ILLUM RT | Parking Lamp Right Side, Illumination Circuit |
| LOW BEAM LT | Driver’s Side Headlamp Low |
| ILLUM LT | Parking Lamp Left Side, License Plate Lamp |
| INT LTS | Room Lamp |
| BLANK | Not Used |
| DEFOG | Defog ger |
| S/ROOF | Sunroof |
| ILLUM LAMPS | Illumination Relay |
| HORN | Horn |
| HEAD LAMPS | Headlamps |
| FUEL | Fuel Pump |
| A/C | Air Conditioning Compressor |
| FOG LAMPS | Front Fog Lamp |
| HVAC BLOWER | Heating, Ventilation, Air Conditioning Blower |
| ABS | Anti-lock Brake System |
| I/P FUSE BATT | Instrument Panel Fuse Box |
| COOL FAN | Radiator Fan |
| IGN 2 | Ignition 2 |
| BLANK | Blank |
| IGN 1 | Ignition 1 |
| PWR WNDW | Power Windows |
| SPARE | Spare |
| Relays | |
| BLANK | Not Used |
| COOL FAN LOW | Cooling Fan Low |
| HEAD LAMPS HI | Headlamp High |
| HEAD LAMPS LOW | Headlamp Low |
| PWR WNDW | Power Window |
| FRT FOG | Fog Lamp |
| COOL FN CNTRL | Cooling Fan Control |
| FUEL PUMP | Fuel Pump |
| A/C COMPRSR | Air Conditioning Compressor |
| COOL FAN HI | Cooling Fan High |
| ILLUM LAMPS | Illumination Lamps |
| BLANK | Not Used |
Conclusion
For owners and enthusiasts of classic Chevrolet Aveo 2002-2006, understanding the fuse box and relay systems is essential for vehicle maintenance. Regular inspection and maintenance of these components helped ensure the vehicle’s longevity and reliability, preserving its status as a symbol of Chevrolet’s craftsmanship and innovation in the automotive industry during that era.