The BMW Z4 E85 and E86 models were manufactured between 2002 and 2008, representing the second generation of the Z4 series. These roadsters are equipped with a range of advanced electrical components, including a sophisticated fuse box and relay system that helped to manage and control the various electronic systems within the car. In this article, we will explore the various electrical components of the BMW Z4 E85 and E86, including the location and function of the fuse box and relay.

The Fuse Box System

The BMW Z4 E85 and E86 feature a highly advanced fuse box system, which is designed to provide protection and control for the various electrical systems within the car. The fuse box is located in the glove compartment on the passenger side of the vehicle, and is easily accessible for quick maintenance and repair.

The BMW Z4 E85 and E86 fuse box contains a variety of different fuses, each of which is responsible for protecting a different electrical system within the car. The fuses are arranged in a specific pattern, with each row corresponding to a different system. For example, the first row of fuses controls the air conditioning and heating system, while the second row controls the car’s lighting system. A diagram of the fuse box and its fuses is typically printed on the back of the glove compartment, making it easy for drivers to quickly identify and replace any blown fuses.

The Relay System

In addition to the fuse box, the BMW Z4 E85 and E86 also feature a sophisticated relay system, which helps to manage the flow of electrical current throughout the car. The relays are located in various locations throughout the vehicle, and are responsible for controlling a range of different electrical systems, including the headlights, air conditioning, and power windows.

The BMW Z4 E85 and E86 relay system is highly complex, and can be difficult for inexperienced drivers to diagnose and repair. However, with the help of a reliable wiring diagram and some basic electrical knowledge, it is possible for drivers to troubleshoot and fix many common relay issues on their own. In addition, BMW service technicians are highly trained in the maintenance and repair of the Z4’s electrical systems, and can provide expert assistance for more complex issues.

(2002-2008) BMW Z4 E85 & E86 fuse box and relay with Diagram

WARNING

  • Never replace a fuse with one that has a higher amperage rating.
  • A fuse with a too-high amperage could damage the electrical part and cause a fire.
  • On no account should fuses be repaired (e.g. patched up with tin foil or wire) as this may cause serious damage elsewhere in the electrical circuit or cause a fire.
  • If a fuse blows repeatedly, do not keep replacing it. Instead, have the cause for the repeated short circuit or overload tracked and fixed.

BMW Z4 (E85 & E86) 2002-2008 fuse assignment

Passenger Compartment Fuse Box

No.AmpsAssignment/Designation
1
210A –
330A –
430A –
515AFront Cigar Lighter
610AReversing Light Switch (Manual Transmission), Reversing Light Relay ((→08.2004) – Automatic Transmission, SMG)
75ASteering Angle Sensor DSC, “Sport” Button, Dynamic Stability Control (DSC)
85ADriver’s Door Module, Park Distance Control (PDC), Cigar Lighter Relay
97.5A→08.2004: Oil Level Sensor, Transmission Control (Automatic Transmission), Sequential Manual Transmission (SMG)
7.5A03.2005→: Data Link Connector (OBD II), Integrated Supply Module (IVM (N52))
105A03.2005→: General Module Control Unit, Auxiliary Water Pump, Electronic Vehicle Immobilizer (EWS)
1125AGeneral Module Control Unit
125AGeneral Module Control Unit, Electronic Vehicle Immobilizer (EWS), Centre Console Switch Centre, Instrument Cluster Control Unit
135A→12.2005: Safety and Information Module, Seat Occupancy Recognition
5A01.2006→: Rain/Headlight Sensor, Volume Spring
145ASecondary Air Pump Relay, Light Switch Cluster, Clutch Switch Module, Brake Light Switch
1530A→12.2005: Passenger’s Seat Adjustment Switch (LHD), Driver’s Seat Memory (RHD)
30A01.2006→: Passenger’s Seat Adjustment Switch
1625ACentre Console Switch Center
17 –
18 –
1920AFuel Pump Relay
2020A→12.2005: Rear Window Defogger Relay
30A01.2006→: Rear Window Defogger Relay
215AHeated Spray Nozzles Thermal Switch (→02.2004), Passenger’s Side Outside Mirror, Steering Column Switch (Cruise Control (01.2006→))
225AHeating/Air Conditioning System, Electronic Power Steering (EPS)
235ALight Switch Cluster, Instrument Cluster Control Unit
245AInstrument Cluster Control Unit, Data Link Connector (OBD II), Steering Angle Sensor DSC, Gear Indicator Lighting (USA), Auxiliary Water Pump (S54)
255AElectrochromic Interior Rear View Mirror, Digital Motor Electronics (DME) Control Unit, Terminal 15 Power-Saving Relay, Rear Window Defogger Relay
2630AGeneral Module Control Unit
275AOutside Mirror Fold-in
285A→12.2005: Steering Column Switch (Cruise Control), Rain/Headlight Sensor, Volume Spring
5A01.2006→: Crash Safety Module, Airbag Indicator Light, Seat Occupancy Recognition
2930A→12.2005: Driver’s Seat Memory (LHD), Passenger’s Seat Adjustment Switch (RHD)
30A01.2006→: Driver’s Seat Memory
307.5A→12.2005: Horn for Antitheft Alarm System, Tilt Sensor, Interior Movement Detector, Electrochromic Interior Rear View Mirror
5A01.2006→: Dynamic Stability Control (DSC)
3120ARoadster: Convertible Top Module
327.5A→12.2005: Sequential Manual Transmission (SMG)
7.5A01.2006→: Digital Motor Electronics (DME) Control Unit
3310AFuel Pump Relay, Secondary Air Pump Relay, E-Box Fan, Diagnostic Module for Fuel Tank Leakage (→08.2004)
34 –
35 –
3615AFront Fog Lights Relay
3715AHorn Relay
3830AWiper Relay No.1 & 2
397.5A→12.2005: Heating/Air Conditioning System
7.5A01.2006→: Heating/Air Conditioning System, Siren and Tilt Alarm  Sensor, Interior Movement Detector, Electrochromic Interior Rear View Mirror
4030AHeadlight Washer Pump Relay
415ADriver’s Window Motor, Passenger’s Window Motor
4230A→12.2005: Dynamic Stability Control (DSC)
40A01.2006→: Dynamic Stability Control (DSC)
4330A→12.2005: Dynamic Stability Control (DSC)
20A01.2006→: Dynamic Stability Control (DSC)
445A01.2006→: Fuel Pump Control (EKPS)
4510A→12.2005: Safety and Information Module
10A09.2006→: Tyre Pressure Control (RDC)
4630AGeneral Module Control Unit
477.5ANavigation System, Radio, Basic Interface Telephone, Telephone Transceiver, Eject Box (→12.2005), Voice Control System
487.5ACD Changer
4910ACentral Information Display (CID), Navigation System, Video Module, Basic Interface Telephone (Japan), Compensator (except Japan), Eject Box (except Japan), Telephone Transceiver (except Japan), Voice Control System (except Japan)
5030ARadio, Amplifier
51 –
52 –
53 –
5440AIgnition Switch
5540ARoadster: Convertible Top Relay No.: 1 & 2
5650ASecondary Air Pump Relay
5740ABlower Output Stage
5840AIgnition Switch
5940ALight Switch Cluster
6040ALight Switch Cluster
6160AElectric Fan
62 –
6380A→12.2005: B+ Potential Distributor
60A01.2006→: B+ Potential Distributor
60AN52: B+ Potential Distributor, Integrated Supply Module (IVM), Fuel Injectors Relay, Digital Motor Electronics (DME) Control Unit, DME Relay, Variable Valve Gear Relay
64100AElectronic Power Steering (EPS)
65 –
  • N46B20 – 2.0i
  • M54B22 – 2.2i
  • M54B25 – 2.5i
  • M54B30 – 3.0i
  • N52B25 – 2.5i & 2.5si
  • N52B30 – 3.0si
  • S54B32 – M 3.2i

Relay Location

No.Relay
R2Horn
R5Headlight Washer Pump
R13Rear Window Defogger
R36Wiper Relay No.1
R37Wiper Relay No.2
R47Front Fog Light
R99Rear Window Defogger
6301Fuel Pump
6304Secondary Air Pump
 
R1Roadster: Convertible Top Relay No.1
R2Roadster: Convertible Top Relay No.2
R3Outside Mirror Fold-in Module
R4RHD: Convertible Top Relay No.2
R5RHD: Cigar Lighter
R6Terminal 15 Relief

Engine Compartment Fuses

No.AmpsAssignment/Designation
Main Fuse Box (Battery)
100250APower Distribution (Passenger Compartment Fuse Box)
101100AN52: Integrated Supply Module (IVM)
100AN46: Fuse No.: “0001” (40A – Variable Valve Timing Gear Relay)
10240AAmplifier (TopHifi)
2.0i (N46)
Location
0120AFuel Injectors
0220A→08.2005: Intake VANOS Solenoid Valve, Exhaust VANOS Solenoid Valve, Camshaft Sensor 1 & 2, Characteristic Map Cooling Thermostat
20A09.2005→: Hot-Film Air Mass Meter, Oil Level Sensor, Crankshaft Sensor, Fuel Tank Vent Valve, Digital Motor Electronics (DME) Control Unit
0320A→08.2005: Hot-Film Air Mass Meter, Oil Level Sensor, Crankshaft Sensor, Fuel Tank Vent Valve, Digital Motor Electronics (DME) Control Unit, Crankcase Breather Heating
30A09.2005→: Oxygen Sensor before Catalytic Converter, Oxygen Sensor after Catalytic Converter, Oxygen Sensor before Catalytic Converter No.2 (RHD), Oxygen Sensor after Catalytic Converter No.2 (RHD)
0410A→08.2005: Fuse No.: “33”
10A09.2005→: Fuse No.: “33”, Intake VANOS Solenoid Valve, Exhaust VANOS Solenoid Valve, Camshaft Sensor 1 & 2, Characteristic Map Cooling Thermostat
0530A→08.2005: Oxygen Sensor before Catalytic Converter, Oxygen Sensor after Catalytic Converter, Oxygen Sensor before Catalytic Converter No.2 (RHD), Oxygen Sensor after Catalytic Converter No.2 (RHD)
30A09.2005→: Terminal 15 Power-Saving Relay
 
00130ATerminal 15 Power-Saving Relay
 
000140AVariable Valve Timing Gear Relay
2.2i, 2.5i, 3.0i (M54)
Location
0130AIgnition Coils
0230AIntake VANOS Solenoid Valve, Exhaust VANOS Solenoid Valve, Individual Control Intake System Valve, Fuel Tank Vent Valve, Idle Actuator, Digital Motor Electronics (DME) Control Unit, Characteristic Map Cooling Thermostat (09.2003→)
0320AHot-Film Air Mass Meter, Crankshaft Sensor, Characteristic Map Cooling Thermostat (→08.2003), Camshaft Sensor No. 1 & 2, Reversing Light Relay, Fuse No.: “33”
0430AOxygen Sensor before Catalytic Converter No.1 & 2, Oxygen Sensor after Catalytic Converter No.1 & 2, Transmission Control (Automatic Transmission), Sequential Manual Transmission (SMG)
0530AFuel Injectors Relay
Relay (M54)
R1Fuel Injectors
R2Digital Motor Electronics (DME) Control Unit
R3Reversing Light
R4Transmission Control
2.5i, 2.5si, 3.0i, 3.0si Roadster and 3.0si Coupe (N52)
Location
0120ACharacteristic Map Thermostat, Crankshaft Sensor, Intake Camshaft Sensor, Exhaust Camshaft Sensor, Intake VANOS Solenoid Valve, Exhaust VANOS Solenoid Valve, Oil Condition Sensor, DISA Actuator 1 & 2, Air Mass Flow Sensor
0210ADigital Motor Electronics (DME) Control Unit
0330AVariable Valve Timing Gear Relay, Digital Motor Electronics (DME) Control Unit
0430ACrankshaft Breather Heating, Oxygen Sensor before Catalytic Converter No.1 & 2, Oxygen Sensor after Catalytic Converter No.1 & 2
05 –
0630AIgnition Coils, Interference Suppression Capacitor for Ignition Coils
0720AFuel Injectors
0830AElectric Coolant Pump
0940ADigital Motor Electronics (DME) Control Unit
Relay (N52)
R1Digital Motor Electronics (DME) Control Unit
R2Variable Valve Timing Gear
R3Fuel Injectors
R4Reversing Light
 
0105ACrankshaft Breather Heating Relay (Location: Fuse / Relay)
3.2L (S54) M Roadster & M Coupe
Location
0130AIgnition Coils, Interference Suppression Capacitor for Ignition Coils
0230ADigital Motor Electronics (DME) Control Unit, Oil Condition Sensor, Suction Jet Pump Valve, Idle Actuator, Fuel Tank Vent Valve, Crankcase Breather Valve
0320ADigital Motor Electronics (DME) Control Unit, Hot-Film Air Mass Meter, Intake Camshaft Sensor, Exhaust Camshaft Sensor, Fuse No.: “33”
0430AOxygen Sensor before Catalytic Converter No.1 & 2, Oxygen Sensor after Catalytic Converter No.1 & 2
0530AFuel Injectors Relay
Relay
R1Fuel Injectors
R2Digital Motor Electronics (DME) Control Unit
 
1a30ALocation: SMG Hydraulic Pump Relay
Relay
R1 –
R2 –
R3Location: SMG Hydraulic Pump
R4 –

In conclusion, the BMW Z4 E85 and E86 models feature a highly advanced electrical system, including a sophisticated fuse box and relay system, which helps to manage and control the various electronic systems within the car. Understanding the location and function of these components is critical for maintaining and repairing the car’s electrical systems, and can help drivers to diagnose and fix many common issues on their own. By working with reliable wiring diagrams and seeking out expert assistance when needed, drivers can enjoy the full range of features and capabilities offered by the BMW Z4 E85 and E86.

Similar

Leave a Reply

Your email address will not be published. Required fields are marked *